Static analysis of the reinforced concrete pavement of the Gatti wool spinning mill of the Pier Luigi Nervi system

Authors

  • Soroka V. V. Kolomna Institute (branch) of the Federal State Autonomous Educational Institution of Higher Education "Moscow Polytechnic University", Kolomna Author
  • Mozgolov M. M. Kolomna Institute (branch) of the Federal State Autonomous Educational Institution of Higher Education "Moscow Polytechnic University" Author
  • Kostyukov V. V. Kolomna Institute (branch) of the Federal State Autonomous Educational Institution of Higher Education "Moscow Polytechnic University" Author

DOI:

https://doi.org/10.55287/22275398_2026_58_67

Keywords:

Pier Luigi Nervi, «poet of reinforced concrete», Gatti factory, architectural and construction bionics, isostatic diagram, stress-strain state, reinforced concrete coffered floors, finite element model.

Abstract

Floors can be flat and beamless, flat and supported by column capitals, beamed, or coffered. These solutions are widely discussed in the literature. In addition, there are designs based on natural structural principles. One such solution is the roof of the Gatti wool mill in Rome, designed by the Italian engineer Pier Luigi Nervi. At first glance, one might say that this roof is complex, both in design and construction. The question arises: why did the engineer decide to construct the structure in this manner? Nervi worked during the reign of the National Fascist Party under Baron Mussolini. This regime resulted in an embargo prohibiting Western countries from trading with Italy, leading to a severe shortage and high costs of building materials unavailable in Italy. These materials include steel and wood. Steel is needed for reinforcing reinforced concrete, and wood for removable formwork. Is it possible to construct reinforced concrete using a minimal amount of metal and without wooden formwork? It's possible, using natural principles of force distribution and permanent formwork, as P.L. Nervi concluded.

This article examines the stress-strain state of a finite element model created in the SCAD computing system for the roof structure of the Gatti wool spinning mill. The main roof beams are curved beams supported by column capitals. Their geometry in plan fully corresponds to the isostatic tensile stress diagram acting on the lower surface of the slab without rib reinforcement. The original role of the straight and oval beams was to form the ribs of the permanent formwork caissons made of reinforced cement. In the roof, these elements improve the interaction between the ribs and flanges of the main T-beams and also act as secondary beams. Minor tensile stresses arise in the lower zone of the slab, allowing for cost-effective reinforcement.

References

1. SP 430.1325800.2018. Monolitnye konstruktivnye sistemy. Pravila proektirovaniya [Monolithic Structural Systems. Design Rules]. Moscow: Standartinform; 2019. (In Russ.)

2. Dykhovichnyi YuA, Maksimenko VA, Kondrat'ev AN, Kreitan VT, Skanavi AN, Vainshtein MS. Zhilye i obshchestvennye zdaniya. Kratkiy spravochnik inzhenera-konstruktora [Residential and Public Buildings. A Brief Reference for Structural Engineers]. Moscow: Stroiizdat; 1991. 656 p. (In Russ.)

3. Bushkov VA. Zhelezobetonnye konstruktsii. Chast' II [Reinforced Concrete Structures. Part II]. Moscow: Stroiizdat Narkomstroya; 1941. 503 p. (In Russ.)

4. Zaliger R. Zhelezobeton: ego raschet i proektirovanie [Reinforced Concrete: Its Calculation and Design]. Transl. from German, ed. by PYa Kamentsev. Moscow–Leningrad: GNTI; 1931. 671 p. (In Russ.)

5. Mozgolov MV, Kozlova EV. K voprosu sozdaniya verifikatsionnoy modeli dlya rascheta kessonnogo zhelezobetonnogo perekrytiya v vychislitel'nom komplekse SCAD [On the creation of a verification model for the calculation of a coffered reinforced concrete floor slab in the SCAD software package]. Vestnik NITs "Stroitel'stvo". 2022;1(32):128–140. https://doi.org/10.37538/2224-9494-2022-1(32)-128-140 (In Russ.)

6. Mozgolov MV, Kozlova EV. Model' kompleksa SCAD iz ob"emnykh konechnykh elementov: raschet zhelezobetonnykh kessonnykh perekrytiy [A SCAD solid finite element model: calculation of reinforced concrete coffered floor slabs]. Vestnik NITs "Stroitel'stvo". 2023;2(37):18–36. https://doi.org/10.37538/2224-9494-2023-2(37)-18-36 (In Russ.)

7. Mozgolov MV, Kostyukov VV, Omelyanchuk DG. O vliyanii okaimlyayushchey balki na napryazhenno-deformirovannoe sostoyanie kosogo kessonnogo zhelezobetonnogo perekrytiya [On the influence of the edge beam on the stress-strain state of a skew coffered reinforced concrete floor slab]. Sistemnye tekhnologii. 2024;4(53):32–42. https://doi.org/10.48612/dnitii/2024_53_32-42 (In Russ.)

8. Mozgolov MV, Kozlova EV. Verifikatsiya modeley SCAD zhelezobetonnogo kessonnogo perekrytiya na osnove analiticheskogo metoda rascheta, uchityvayushchego prolety i zhestkost' konstruktsii [Verification of SCAD models of a reinforced concrete coffered floor slab based on an analytical method accounting for spans and structural stiffness]. Vestnik BGTU im. V.G. Shukhova. 2023;(2):29–40. https://doi.org/10.34031/2071-7318-2022-8-2-29-40 (In Russ.)

9. Mozgolov MV, Kozlova EV. O primenenii zhestkostey analiticheskogo metoda rascheta pryamykh zhelezobetonnykh kessonnykh perekrytiy. Chast' 2. Raschet s otnositel'noy zhestkost'yu balok [On the use of stiffnesses in the analytical method for calculating straight reinforced concrete coffered floors. Part 2. Calculation with relative beam stiffness]. Vestnik NITs "Stroitel'stvo". 2022;4(35):62–79. https://doi.org/10.37538/2224-9494-2022-4(35)-62-79 (In Russ.)

10. Mozgolov MV. Ob oshibkakh primera rascheta zhelezobetonnoy kessonnoy paneli perekrytiya v spravochnike proektirovshhika [On errors in a design example of a reinforced concrete coffered floor panel in a structural engineer's handbook]. Gradostroitel'stvo i arkhitektura. 2023;13(3):13–22. https://doi.org/10.17673/Vestnik.2023.03.02 (In Russ.)

11. Al-Azzawi AA, Omar A. A state of the art review on reinforced concrete voided slabs. ARPN Journal of Engineering and Applied Sciences. 2018;13(5):1846–1855.

12. Filimonova ES. Analiz napryazhenno-deformirovannogo sostoyaniya monolitnoy plity perekrytiya s pustotoobrazovatelyami po sisteme Cobiax na osnovanii razlichnykh raschetnykh modeley [Stress-strain analysis of a monolithic floor slab with Cobiax void formers based on various calculation models]. Molodoy uchenyy. 2022;20(415):107–109. (In Russ.)

13. Mozgolov MV, Kozlova EV. Ob osobennostyakh raboty rebristoy sotovoy konstruktsii perekrytiya, sozdannogo na printsipakh arkhitekturno-stroitel'noy bioniki [On the structural behaviour of a ribbed cellular floor based on the principles of architectural-structural bionics]. In: Sbornik nauchnykh trudov Kolomenskogo instituta (filiala) Moskovskogo politekhnicheskogo universiteta [Collected Scientific Papers of the Kolomna Institute (Branch) of Moscow Polytechnic University]. Moscow; 2022. p. 391–408. (In Russ.)

14. Mozgolov MV. Ob odnom primenenii plitnogo konechnogo elementa VK SCAD na primere rascheta sotovogo kessonnogo perekrytiya [On one application of the plate finite element in SCAD using the example of a cellular coffered floor calculation]. In: Sbornik nauchnykh trudov Kolomenskogo instituta (filiala) Moskovskogo politekhnicheskogo universiteta [Collected Scientific Papers of the Kolomna Institute (Branch) of Moscow Polytechnic University]. Moscow; 2023. p. 285–293. (In Russ.)

15. Naishtut YuS, Grachev VA, Pavlovich SA, Mirkin LM. Yacheistye konstruktsii: uchebnoe posobie [Cellular Structures: A Textbook]. Samara: Samarskaya arkhitekturno-stroitel'naya akademiya; 1995. 140 p. (In Russ.)

16. Lebedev YuS, Rabinovich VI, Polozhai ED, et al.; Lebedev YuS, editor. Arkhitekturnaya bionika [Architectural Bionics]. Moscow: Stroiizdat; 1990. 269 p. (In Russ.)

17. Ulanskiy AA. Arkhitektura Italii v propagandistskoy politike fashistskogo gosudarstva [The architecture of Italy in the propaganda policy of the fascist state]. Manuskript. 2019;12(1):162–165. https://doi.org/10.30853/manuscript.2019.1 (In Russ.)

18. Tozon K. Traditsionnaya arkhitektura P'era Luidzhi Nervi i ee populyarnost' v SSSR [The traditional architecture of Pier Luigi Nervi and its popularity in the USSR]. Akademicheskiy vestnik UralNIIproekt RAASN. 2022;(1):35–38. (In Russ.)

19. Perel'muter AV, Slivker VI. Raschetnye modeli sooruzheniy i vozmozhnost' ikh analiza [Structural Calculation Models and the Possibility of Their Analysis]. Moscow: DMK Press; 2007. 600 p. (In Russ.)

20. Gorodetskiy AS, Batrak LG, Gorodetskiy DA, Laznyuk MV, Yusipenko SV. Raschet i proektirovanie konstruktsiy vysotnykh zdaniy iz monolitnogo zhelezobetona [Analysis and Design of High-Rise Building Structures in Cast-in-Place Reinforced Concrete]. Kyiv: Fakt; 2004. 106 p. (In Russ.)

21. Gorodetskiy AS, Evzerov ID. Komp'yuternye modeli konstruktsiy [Computer Models of Structures]. Kyiv: Fakt; 2005. 344 p. (In Russ.)

Published

2026-04-10

How to Cite

Soroka V. V., Mozgolov M. M., & Kostyukov V. V. (2026). Static analysis of the reinforced concrete pavement of the Gatti wool spinning mill of the Pier Luigi Nervi system. The System Technologies, 58, 67-81. https://doi.org/10.55287/22275398_2026_58_67